Wear-Resistant Polymer Coatings

From anodizing to nickel plating and heat treatment

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Prolonged mechanical durability for high-stress surfaces

Wear-resistant coatings are designed to protect metal surfaces from friction, abrasion, impact, and mechanical fatigue.

By applying functional polymers, ceramic fillers, or high-hardness hybrid formulations, these coatings enhance the durability of components exposed to cyclic contact or sliding, even in harsh environments.

Gaser Group applies wear-resistant coatings to steel, stainless steel, light alloys, non-ferrous metals, and plastics.

The coating cycle is selected based on the expected mechanical stress, the required surface roughness, and the need to ensure surface protection and continuous operation.
Applying a controlled-roughness metallic base layer can further increase the overall hardness of the final coating.

These treatments are used in the automotive, mechanical, packaging, food, medical, energy, and process plant sectors, where strong resistance to abrasive wear, sliding, or continuous motion is required. .
Ideal for components exposed to repeated stress or contact with moving surfaces, abrasive fluids, or micro-particles.

 

Benefits of Wear-Resistant Coatings

Protection against abrasive wear and mechanical impact

Polymer coatings significantly extend component lifespan by reducing erosion, surface scratches, and microcracks.

Reduced coefficient of friction

They improve sliding between moving surfaces, contributing to better energy efficiency and reduced material consumption.

Reliable performance in critical environments

Coatings maintain their protective properties even in the presence of humidity, dust, or mild chemicals.

Tailor-made coating solutions

Each application is engineered based on mechanical load, surface characteristics, and working cycles.

Suitable for complex geometries and finished components

Can be applied to parts with tight tolerances or post-machined components, thanks to precisely controlled film thickness.

Reliability and innovation at your service
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